Averaging pitot tube by Krtyata

Averaging Pitot Tube Design

Insertion Type  ·  Low Cost  ·  Minimal Pressure Loss  ·  Hot-Tap Capable

Overview

What Is an Averaging Pitot Tube?


An averaging pitot tube is an insertion-type flow element consisting of a bar or probe inserted across the pipe diameter, with multiple sensing ports facing upstream at defined positions across the velocity profile. The impact pressures sensed at these ports are averaged internally to give a representative high-pressure signal, while a low-pressure signal is taken from ports on the downstream side of the probe, in its wake.

The resulting differential pressure between the averaged upstream impact pressure and the downstream wake pressure is related to the average flow velocity, and hence flow rate, across the pipe cross-section — without requiring the full-bore restriction that orifice plates, nozzles, or venturis rely on.

Design Basis

  • Sized per ASME MFC-12M
  • Multi-port sensing profile for velocity averaging
  • Probe diameter & blockage ratio selection
  • Structural / vibration (vortex shedding) check
  • Insertion depth & alignment specification
  • Uncertainty analysis
Benefits

Benefits of Averaging Pitot Tubes


Low Cost

Minimal material and machining make it the most economical primary element option, especially for large pipe diameters.

Very Low Pressure Loss

The slender profile occupies a small fraction of the flow area, producing negligible permanent pressure loss.

Hot-Tap Installation

Can often be installed or removed under live process conditions through a hot-tap fitting, without a full shutdown.

Well Suited to Large Pipes

Cost advantage grows with pipe size, making it attractive for large-diameter duct and pipeline applications.

Limitations

Limitations of Averaging Pitot Tubes


Small Differential Signal

The generated DP is much smaller than an orifice or venturi, requiring a sensitive, low-range transmitter for good turndown.

Sensitive to Blockage

Sensing ports can become partially blocked by debris or scale, degrading accuracy if not periodically inspected.

Lower Accuracy Than Full-Bore Elements

Generally less accurate than orifice plates, nozzles, or venturis for high-precision custody transfer applications.

Profile Sensitivity

Accuracy depends on a well-developed velocity profile, so adequate straight lengths and correct orientation are still required.

Applications

Typical Applications


Large-Diameter Pipeline Metering HVAC & Duct Air Flow Utility & Compressed Air Metering Hot-Tap Retrofit Installations Low-Pressure-Loss Requirements Budget-Constrained Flow Monitoring

Need a Cost-Effective Insertion Flow Element?

Our engineers will size and specify an averaging pitot tube for your pipe size, process conditions, and installation constraints.

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